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Hi. I’d like to start printing on t-shirts and I’m looking for some advice about what materials to buy: screens, emulsion and inks. Reading your FAQ I think your Modatex ink would be better for t-shirts rather than Plastisol. However, as a beginner, I’m worried about the possibility of the ink drying on the screen. In addition, could you tell me if the Modatex ink is suitable for printing light colours on dark fabrics? What are the differences in practice between the two kinds of ink? Which would you advice, water based ink or plastisol? Finally, do I have to choose the emulsion according to the kind of ink, or is there any difference? Looking forward to your reply.
Written by James, London    Saturday, 04 September 2010
It is a fact that the water based inks dry on the screen if you stop moving the squeege for more than three or four minutes.
However you do not get this problem with the plastisol inks, because they don't contain any solvent which evaporates.
These plastisol inks become strong only if you dry them at 150°C.
Even though there is the risk of drying on the screen, water based inks are frequently used, because they have good characteristiques:
1) - They don't need the drying oven.
2) - Many people prefere this kind of ink because the finished appearance is very good: the image is absorbed onto the fabric whereas the plastisol ink is laid on the surface.

When you print a light color on a dark fabric there is no difference between the two inks, however you must follow a special procedure: (you can choose one of these)
1) - Print a white base on the fabric and then print your final colour on top of this base
2) - Print your image, dry quickly using a hair drier (without lifting the t-shirt from the table) and then print the same colour again.

What is my advice?
If you can buy a good drier (cost about Euro 5,500.00) you can use both inks depending on the final image required.
Without a drier, water based inks are certainly better. And there are two tricks you can use to delay the drying time on the screen:
1- Add a ritardent to the ink (maximum 2-3%)
2- Moving the squeege in a particular way to ensure that the image on the screen is always covered by the ink. The image must always be loaded with ink.

To be honest there are some driers which, although not designed for this purpose, nevertheless can be used.
For example: a flash drier, which costs about Euro 1,300.00, or a thermal press, which costs about Euro 500.00.
The disadvantage is that it slows down the production time. If you work for love, you can do it; but if you work for business, that's not a good idea.
With regard to the emulsion: a good universal emulsion is suitable for both inks; you can find them at this address: http://www.screenprintingstore.net/universal-emulsions.html

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