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Screenprinting Questions & Answers

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  • In theory it is possible, but in practice it is extremely difficult, especially if the two colours are close to each other.
    In practice there are two ways of doing this:
    - Print the first colour; but do not remove the t-shirt from the table; remove the screen and replace it with the new colour. Adjust the position of the screen (but not the t-shirt) and print the second colour.
    Or:
    - Print the first colour on all the t-shirts. Then remove the screen and replace it with the second colour.
    The next process is very slow and difficult because you must reposition each t-shirt on the table in order to get the perfect register.
    It is clear that both processes take too much time, particulary from a business point of view.
    However, if you are printing for love, then of course it is possible.

     

  • This is a typical problem for a biginner or a small printer.
    Because water based ink tends to dry very quickly.
    To solve this problem you must:

    - To work quickly

    - To add a small amount of "slowing agent" to the ink

    - After every four or five prints you must lift the screen and spray a little water onto the underside of the screen; then you must print once or twice onto wast paper to avoid any damage to the t-shirt; then you can restart printing

    - If, during the printing process, the ink becomes too viscous, you can spray a little water directly onto the ink

    - It is important to remember that when you use water based ink the design area must always be covered with ink, because the constant movement of the ink helps to prevent drying.

    If you would like any further information or help, please do not hesitate to contact me again.
    Kind regards

    Franco Ratto

  • Lisa good morning and thank you for writing.
    The most suitable ink for your needs is our "Nyloflex" ink.
    It's a solvent based ink which dries at room temperature over about eight hours.
    You can use it with a 225 Mesh screen.
    You also need to dilute the ink with our 290.15 dilutent.
    The printed surface is very thin, flexible and also water resistant.
    If you would like any further information or help, please do not hesitate to contact me again.
    Kind regards, Franco Ratto
  • In order to answer your question I need to know which kind of ink you used and also if you use a dryer.
    However I can give you some general advice.

    1- Read carefully the instructions relateing to the ink and if they recommand using a CATALYST this is important, USE IT.

    2- If your ink is the type which dries at room temperature, you must wait a minimum of 72 hours to fix the ink. After 8 hours the ink MAY APPEAR TO BE DRY, but it isn't: you must be patient and wait for the ink to fix permanently.

    3- If your ink is the type which requires a dryer, you must dry it at 150°C for 2 minutes.

    4- When you wash your t-shirt, remember that all ink manufacturers test their inks at a temperature of 60°C maximum.
    There are no inks which allow washing above this temperature

    5- If you already follow these instructions, it is possibile that your ink is defective. I suggest that you make a note of the batch number and contact your supplier.

    I hope this reply is useful.

  • You can clean it with the Strip Liquid Emulsion.
  • Modatex inks are the ones suitable for screen printing cold drying t-shirts. In order to obtain bright colours on dark fabrics, it is necessary to print a white cross-hatch with a 43 mesh count, and then print the other colours on it. Leave the cross-hatch to dry before spreading the following colours. Between colours, one can wet print, as long as not too much ink leaks trough. A spray remover, sprayed under the frame, on the printing side, may help. For the wet on wet printing to work, you want a good off-contact distance (the distance between the frame and the t-shirt), of up to 3 mm; make a light flood stroke with the squeegee with just enough pressure at a high speed. The tilt of the squeegee is also decisive; however, with hand screen printing it cannot be thoroughly accurate.
    With regards to screen printing using a manual screen printing machine, it is by all means easier to let each colour dry, using a dryer or an equally suitable tool; the printing process will be slower, but the failures will be notably reduced.
  • What is the flock and how do you print it?
    Vincent, Nevada Sunday, 11 October 2009
    The indirect flock consists of a sheet of velvety fabric, available in many colours, which is applied hot on t-shirts or on other things, according to the chosen design.
    The procedure:
    With the screen printing technique one prints the thermo-adhesive on the t-shirt, as it was a colour, engraving on the frame the design which one wishes to flock. One the adhesive is dry, one lays this flock sheet on the t-shirt, and then it is pressed for about 15 seconds at a temperature between 160 to 180°C. Remove the unglued flock once cold, and the flocked design remains on the t-shirt.
  • The format 45x64 is suitable for the screen printing of an A3 design (30x42 cm). I advise you against screen printing on bigger formats with this frame, as the space between the design and the frame plays two important roles: to create a "inkwell" for the ink and not to stress the mesh under the pressure of the squeegee.
  • The manual screen printing desk you have is essential. You obviously need a 7 or 15 cm long squeegee to spread the ink.
    As far as the type of ink is concerned, it depends on the type of plastic: if it is common pvc, the Serigloss will do (vinyl ink). If it is polypropylene, you need the Seriprop instead. Some envelops are made of "plastics", which have a low-stretch surface, and therefore are unfortunately unprintable, with whatever ink.
    If you kindly send us a sample envelope, we will be able to advise you as to which is the most suitable ink.
    On top of the suitable ink, you will also need the thinner and the Frames Cleaning Solvent 51, in order to get rid of the ink from the frame at the end of the job.
    You will then need a frame stretched with a 90 mesh count per cm to fit the stencil (generally one adds an extra 27 cm compared to the base of the stencil, and the same goes for its height).
  • Generally speaking, you will need a one-colour manual desk and a heat-press (therefore only two tools), which can solve most of the frequent screen printing problems which a screen printer is faced with: even the multi-colour screen print. It is not by chance that we offer 7 starter kits and two of these include these two tools, on top of other small, every day use accessories.
    If you really want to be self-sufficient with regards to the screen printing equipment, we suggest you add a UV light exposure unit, for the frames engraving
  • If we are talking about neon UV tubes, you can place them at 20 cm from the frame. The distance between the tubes must not be over 5 cm. The drying times vary according to the emulsion type and its thickness; as a guideline you can do an initial test by drying the 120 mesh count per cm frame for 3 to 4 minutes. You can subsequently make the appropriate adjustments.
  • The shopping bag, from a screen printing point of view, is comparable to a t-shirt, as it is slipped in a platen, just like a shirt. I think that your choice should therefore be a screen printing carousel, if you intend to multi-colour print; otherwise a one-colour screen printing machine with a t-shit platen will do. Therefore the flat, semi-automatic screen printing machines 50x70 or 70x100 with a book-like opening are not for you.
    For a very high number of bags you will need a line with a cylinder print and automatic load/unload.
  • The one-colour screen print for the hats can be done rapidly with the suitable Mod screen printing desk. Caps, at a cost of 800 Euros. The multi-colour screen printing desk for hats is definitely not cheap. If you already own a manual screen printing desk with two side arms for the locking of the frame, there is an accessory which will enable you to mount the curved small frames for the hats on your desk, closing it like any other frame. It costs 360 Euros and we do merchandise it. If you own a screen printing carousel, you can mount several accessories of the same type on each station, so that you will be able to screen print multi colour hats. Otherwise, in order to be able to multi colour screen print, you can print the images on a transparency film, using a common flat desk, and then put it in the screen printing heat press.

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Screen Printing Inks

YELLOW OCHRE SERIMAT 1 KG
Euro 26,91
Euro 11,28
You Save: Euro 15,63
SERIMAT WHITE 1 KG
Euro 15,17
SERIMAT METAL BINDER  1 KG
Euro 13,78
-Euro 1,85
You Save: Euro 15,63
SERIMAT LIGHT BLUE 1 KG
Euro 14,97

Vinyl Cutters

VINYL CUTTER C60III LAPOS
Euro 883,20
VINYL CUTTER C30III LAPOS
Euro 631,35
VINYL CUTTER C120III LAPOS
Euro 1.148,85
VINYL CUTTER  MINI
Euro 313,95

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